Automatic Capsuling Machine -UNI-THECA 2+2

The UNI-THECA 2+2 automatic capsuling machine with UNIVERSAL predisposal is designed for the distribution and application of the following caps:

  • Champagne foils through pneumatic heads
  • Polylaminate and tin caps through spinning heads
  • PVC Caps through shrink-heads
APPLICATION

Capsuling of glass bottles.

TECHNICAL DATA
  • Output: from 2,500 to 3,000 b/h depending on the configuration required by the type of caps
  • Type of bottle: glass - diameter from ø 55 to 115 mm and height from 190 to 375 mm – other dimensions by request
  • Type of caps: Champagne foils, PVC caps, polylaminate and tin caps
  • Air supply pressure: 6 bar
  • Air consumption at 6 Bar: 1.5 L/Sec
  • Main power supply: 400V 50Hz 3-phase (3PH+N+PE) – other voltages by request
  • Auxiliary circuit power supply: 24V 50Hz
  • Total installed power: 2 kW
  • Shrink-head power absorption: 2400W
  • Weight of the machine: 1.300 Kg
DESCRIPTION

The UNI-THECA 2+2 automatic capsuling machine is designed for medium-sized bottling companies that need capacities from 2,500 to 3,000 bottles/hour*. (*depending on the configuration required by the type of caps).
The machine consists of one caps distribution turret equipped with a single tilting bell and one turret for the closure of the caps consisting of a double crimping head. The machine can be equipped with interchangeable heads chosen depending on the type of caps.

The regulation of the turret height allows processing various bottle formats.

This automatic capsuling machine is an effective solution for the producers who need to apply various types of caps on glass containers filled with products such as still wine, sparkling wine, sparkling wine, champagne, prosecco, cider, oil, vinegar, and kombucha.
The standard machine is equipped with a horizontal double magazine storing the caps. In alternative, it is possible to equip the machine with a bottom load vertical magazine.

In case of configuration for the distribution, pleating and crimping of champagne foils, the machine can be equipped with a suitable device for the positioning of texts or symbols on the champagne foils in the correct position with respect to the four pleats. The centring system consists of a contrast sensor (coloured spot) and/or a luminescence sensor (UV spot).

Besides, this machine can be combined with the new TWIN-VISION SYSTEM, enables to customize the packaging, ensuring the orientation of the capsule to a reference on the bottle (screen-printing, embossing, glass welding line).
Twin Vision uses various detection systems suitable to work with several types of references, so allowing maximum flexibility.

All components of our machines are designed to be easily accessible and inspectable to facilitate their cleaning and maintenance thus ensuring a long life.
Like all OMBF machines, this model is manufactured entirely of stainless steel, food graded plastic material, and steel alloys, in compliance with the regulations in force.

The machine conforms to Machinery Directive 2006/42 CE.

OMBF, a mechanical engineering company operating in the oenological sector, has always focused on offering customized machinery. To do so we equip our standard machines with suitable accessories or even examine with the customer the feasibility of expressly designed machines able to meet the specific requirements of any production line of the beverage and wine sector.

The teams of OMBF technical and trade departments are available to offer the customer an effective option.

STANDARD EQUIPMENT
  • 1 set of size parts for a single format of glass bottle. Further formats on demand.
  • 1 operation and maintenance manual
  • Safety guards in compliance with EC regulations.
  • Box with set of wrenches for rapid intervention.
  • Certification of conformity to the CE regulations.
Media

OPTIONS AND ACCESSORIES

ELECTRICAL SYSTEM AND CONTROLS OF THE MACHINE IN COMPLIANCE WITH THE PARAMETERS OF THE “4.0 INDUSTRY” PLAN.

  • Machine controlled through PLC (Programmable Logic Controller), simple and user-friendly man-machine interface with the possibility of remote control of the production process through the customer’s company network.

FOR THE CAPSULING HEAD

  • Vertical caps magazine loadable from the bottom
  • Pre-pleating device for short champagne foils
  • Device for the distribution of champagne foils with medallion

SPECIAL CONTROL DEVICES

  • Photocell for caps detection at the discharge
  • Photocell for the monitoring of bottle accumulation at the discharge
  • Device for the centring of the text on the champagne foil (contrast sensor and/or luminescence sensor).

ELECTRIAL SYSTEM

  • Manufactured in compliance with the UL/CSA standards for machines intended for the U.S.A. and Canadian markets.

ACCESSORIES

  • By pass rail for the free passage of the bottles (consisting of sliding plate and adjustable side rails made of stainless steel)

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